Thursday, 14 May 2015

Now screening the uglies

Now the deck is completed (and of course it looks sooo beautiful) it's pretty obvious that it's surrounded by some very ugly structures. In this exciting instalment we're going to erect some screening to hide the uglies, because who really wants to see undies flying in the wind while you're enjoying cocktails on the deck?! First up is the utility area which is going to get a screen makeover.

The first step in building any screen is laying in the frame posts. In this instance I am using some rather tall 125 mm x 75 mm Cypress Pine posts, dropped into 60 cm deep post holes with concrete footings. These will sit in the garden bed right in front of the retaining wall of the garden utility area. The screen is pretty high at 2.5m, as I want it to close off the utility area completely from view.

First step, dig some holes. I told you buying the post-hole digger would come in handy again (at least that's what I tell my wife)!

Dig dig digging again

As you can see below the posts are in and I'm fitting the rails on to hold the screening. The rails are 75 mm x 50 mm treated pine, fitted into notches in the post that I knocked out with a hammer and chisel. Sometimes the old school hand tools are the best don't you think?

Fitting the rails

Here's the finished frame with everything nailed together nicely, and it's even level! Time to fit the screen.

Fence frame done

When I originally conceived this screen in the garden plan my thought was to clad it horizontally with more decking boards. However I changed my mind once the deck was finished as it might just be "too much" wood with boards running everywhere.

On a visit to the Melbourne International Flower and Garden show I came across a fantastic Australian made product called Outdeco Gardenscreen. They are 1200 mm x 600 mm modular panels made from laser cut "tempered hardboard" (very similar to 'Masonite') at 9 mm thick. They come in a wide range of patterns, and include a 10 year outdoor warranty. The pattern I selected is called OSAKA which offers 80% block out, as well as blends in with the overall Japanese theme to the decked area. The panels were available locally from Chippies Timber in Melbourne, but there is plenty of stockists listed on their site.

Sizing up the Outdeco screens

I spaced the posts at 1200 mm centres, and railings at 600 to accommodate 4 panels high by 3 across. 12 panels in total (well 11 and a 1/2 as one needs to fit around the stone wall). The posts had to be painted before the panels are mounted, otherwise you'll see the timber through the panels.

Half way up one row

The panels are very easy to install. I just clamped them up and drilled four countersunk holes across the top of the panel, four across the bottom, and one on each side. I then screwed them down with some leftover decking screws. Once they were all fitted I applied wood filler over the top of the screws, sanded, and then gave them a coat of paint. You could also glue them down, but I thought the screws would be plenty. One ugly done!

First row done, two to go

As well as the utility area to screen off, I also had a rather ugly paling fence sitting behind the water feature that I wanted to screen off. The fence wasn't build level owing to the trees coming over from the block next door, and it just made the whole area look out of kilter.

For this screen I constructed a frame out of treated pine attached directly to the existing fence that I wanted to cover up. It consisted of three posts screwed into the fence, and three rails across the top, middle and bottom. Simple stuff. For covering up this ugly I am going to use a different product called Natureed Screening which I ordered direct from the supplier House of Bamboo in Sydney, . 

Framing up to get rid of the uglies

I really love this stuff because it does such a great job with a really professional looking result. It's made from a collection of 5mm diameter bamboo reed, bound tightly with stainless steel wire. The lengths are woven together in rows to form a complete sheet. I brought two 1.8 m x 3.66 m rolls which was enough to cover the entire length, giving am instant cover up of the ugly underneath! Again, make sure you paint the posts and rails before you fit the rolls, otherwise they'll show through. I dragged out the trusty old Mission Brown again for this occasion.

Natureed

As I'd made the frame the exact size required to accommodate the sheet size, it was a breeze to fit. You just clamp a section of it up, and then staple the cladding to the frame using galvanised staples in a heavy duty staple gun. Get your fingers in and just spread a section of the reeds apart, then staple across the stainless steel wires, then push the reeds back together.Once mounted, I then framed each panel using leftover decking boards with mitre joints on the corners, using the Deck-Max plugs to hide the screws. One more ugly gone!

Outdeco panels are all on, and first Natureed roll is up

The last bit of unintentional ugly left behind is the rock wall. When Stefan built the wall I wanted the top of the wall the be always dead level. Looking at how it was now with the screening up, it would be much nicer if the level changes formed actual garden beds rather than just the slope. 

To achieve this, a new wall small would need to be built across from the drop point of the wall to meet the bottom of the lovely new Natureed screen panels.

Screens completed, time to do something about that wall

I wasn't going to get Stefan to come back just to build a little wall, so I decided to be the hero backyard warrior again and have a crack at it myself. I headed off to a local stone supplier Chris Cross (and no, he didn't make me JUMP, JUMP) and selected a pile of Mudstone pieces that I though would fit the gap. A good selection of big ones and small ones in as squarish a shape as I could find them.

I then just basically followed what Stefan had done, as I had plenty of photos to guide me along! I dug and laid a compacted foundation, put a stringline up, and then picked and placed the stones, fixing them with mortar, and giving the occasional bit of adjustment using an angle grinder with a stone cutting blade. Mudstone cuts like butter luckily, but wear a mask when cutting as it's pretty dusty work!

The end result was a nice enclosed garden bed that met up with the edge of the screen, and you'd never pick that I built it!

Wall fixed

The final piece of beautification was putting in some plants, and of course the objet d'art to fill the hole I'd left in the deck. When I was looking for water features I came across these teak balls being sold at a local place called Water Features Direct. They come in three sizes and are made from distressed teak assembled with nails into a ball shape. Tres' artsy! 

The small one was going to do nicely, so I had them mount it on a concrete plinth (which actually comes from a bird bath) which they stuck some steel reo into, which the ball then mounts onto. Add a couple of lights and the job done is done.

Plants in and looking good

Here's the final side yard product. Deck done, screens up, wall built, plants installed, and lights in.

The side yard is done dude

There's still the ugly old wheelbarrow storage area to deal with, but that's going to have to wait until the rainwater tank goes in up behind the garage. I'll then build a set-back Outdeco screen to match in with the main one giving a (hopefully) seamless view. There's always something to do isn't there?

Tuesday, 5 May 2015

Let's build the side deck step 4. Blinging your deck

Bling - Verb (used with Object): to dress or adorn in a flashy way
Classy - Adjective: of high class, rank, or grade; stylish; admirably smart; elegant.

Obviously there's more to building a deck than just a hammer and nails. Even the simplest construction needs a little "bling" added to make it look an inviting and serene environment. It needs to be a place where you want to hang, not just a place you walk through to go and hang out the washing! 

The grand plan has always been to have a water feature included as part of the deck. I visited multiple places around Melbourne that sold water features such as garden centres and specialist suppliers etc looking at different options. The options were somewhat limited as I had specific sizing requirements to fit in the area I'd left aside between the edge of the deck and the stone wall, which was only 410mm wide. 

I eventually settled on a three column concrete feature from Pond Art Water Gardens which at 400mm deep that was going to (just) fit nicely, and have that lovely "Asian" look about it I was after. 

These features are made in Indonesia and imported by Pond Art, so you need to give them a bit of lead time to arrive. They're also made of cast concrete and weight a ton, so please don't try and install it yourself! It's a specialist job and one I was happy to pay the $220 for (and save my poor aching back).

David and the team from Pond Art turned up on time as agreed and got straight into it.

Delivery day

The water feature has a hefty weight to it being made of reinforced concrete so takes a few burly blokes to get it out of the truck. 
One, two, three HEAVE! 

Manhandling the thing off the truck!

Not a job you can do on your own!

Being shipped over from Indonesia the water feature comes really well packed. Nothing a circular saw can't deal with though! Below you can see the columns being released.

Release the Fountain!

The first step is getting the basin of the fountain in place. There's not a lot of room to move there as the feature is 400 mm deep, and I left a 410 mm gap for it to fit into! You can see David from Pond Art's fingers getting jammed in behind there.

Dave: "Jeeze there's not a lot of room back here mate!"

With some judicious wiggling from the guys the basin goes in like a glove, sitting nicely on the concrete pad I laid just the weekend before; and I might add, sitting dead level with the decking.

Basin installed and level! The guy (me) who put in the concrete pad was awesome.

For setting the towers up there were a few different options as they are differing heights. I chose to have the tallest in the middle with the shortest on the left, and the middle tallest on the right. Below you can see the tallest tower in place. They're packed in using precast concrete spacers to hold them in place.

First tower installed

The rest of the install is all about manhandling the towers into place and getting them all even and level. There's a set of plastic tubing that the water travels through from the pump, that plugs into the tubing embedded within the towers when they were cast. Below you can see the team doing the final assembly.

Getting the towers spaced and levelled (ignoring David's butt-crack please!)

After everything is settled, balanced, and leveled, the pump is then plugged into the 240v power and the basin filled with water for the final test! IT WORKS! I then ran the cable (the pump comes with a 15m cable which is great) under the deck to the external power point I had fitted earlier when building the frame.


The last thing to complete the deck is to apply the finish. To start I gave the deck a light sand with an orbital sander to remove any scuff marks that happened during construction. I guess I could have hired a floor sander, but there really wasn't a lot of mess to clean up so I just used a domestic sander. It probably took half a day on my knees, but it worked really well.

There's a great sticky post on the Renovate Forum regarding preparing, cleaning and oiling your deck if you ever have to undertake this, that has lots of great options and plenty of product feedback. It's worth reading from top to tail.

After the sanding I applied a coat of Feast Watson "Merbau on Merbau" which gives it that lovely dark look and brings out the golden colours in the timber as you can see below. It goes on as easy as pie using a deck oil applicator on a stick.

Be warned that this stuff stinks to high heaven with a nasty chemical smell. If you're sensitive to chemical smells I'd advise getting a respirator to wear. I had to stop a couple of times to get fresh air and had a shocking headache after I finished.


A bit of spit and polish and it comes up a treat!
Two coats. Job done!

That's it! Job done. The side deck construction is now completed in four easy steps.

OK maybe it wasn't that easy, but it sure looks great in my opinion. What do you think? Feel free to comment below.